Ammunition adhesive and sealant equipment

March 4, 2025June 18, 2025 CTA Industrial

Ammunition adhesive and sealant equipment manufactured by Hernon Manufacturing (the leader in this industry) and distributed by CTA Industrial Ltd. We are the UK & European technical specialists and distributors for Hernon.

Ammunition adhesive and sealant equipment benefits

• Versatility of working with high number of different calibers with easy tooling exchange within 30-60 minutes per caliber.

• Simultaneous/automatic dispensing & sealing of bullet primer and outer mouth cartridge

• Dual UV/Anaerobic cure mechanism within just few seconds

• Fluorescent sealant formulations for quality control purposes

• Explosion compatibility with most known propellants

• “Important” Volume dispensed by digital servo motor i.e. pump and volume can be digitally controlled with accuracy within +/- 0.5 microliter, via Hernon’s Sureshot 3000 series

Autosealer 5500

System designed to dispense micro precision beads of sealant onto each cartridge/bullet interface and onto each cartridge/primer interface. UV anaerobic sealants dispensed via digital Sureshot dispensing systems for precision sealant fluid control and consistency capable of delivering volume doses with extreme accuracy. Cartridge sealant assembly sequence cycle time is 0.2 per second each at 300PPM. Machine system speed is dependent on input feeding system and cartridge size.

Autosealer 5300 for the ammunition industry

Autosealer 5300

Special features include variable speed to 150 cartridges per minute maximum, designed to seal all pistol and rifle cartridges up to 50 caliber. Dispenses micro-precision shot of sealants onto each cartridge/bullet interface and cartridge/primer interface with extreme accuracy in high volume high production industrial environments. Optional vision inspection verifies sealant assembly on cartridge case mouth and primer. Utilizes Ultracure 6 and 7 LED UV technology to instantly cure exposed sealants. The Autosealer 5300 has a flexible robotic machine loading or a dedicated feed systems also available, operator control interface, colour touch screen ~HMI with navigational menus, counters, prompts, statistics and more. Hernons proven external ammunition sealants dispensed via Sureshot 3500 dispense jetting systems which provide consistent and precise fluid control without making contact.

Equipment for the ammunition industry

Autosealer 5250

A one of a kind sealing machine engineered to dispense precise amounts of primer on to shotgun ammunition. Utilising Sureshot 3500 Microjet Technology, the machine is capable of dispensing one microtiter of sealant 6000 shots per minute. This precision, non contact, high speed dispensing is a result of Hernons persistent commitment to quality and thorough testing. Additionally, the 5250 comes with Ultraspot 1000 and fiberoptic Lineshot UV curing system for instant curing of all visible sealant. The Autosealer 5250 is capable of protecting live ammunition, should the sealant conveyor stop, by automatically shutting down all UV lamps. The 5250 system si equipped with precision touch screen controls for metering ou the perfect measure of sealant. The Autosealer 5250 is s highly specialised shot shell primer sealing machine capable of sealing 80 rounds per minute and can seal multiple shot shell gauges; 12, 20, 410, 18 and 16.

Ammunition adhesive and sealant equipment Additions

Sureshot 3500 Jetting Device

The “Sureshot 3500 Jetting Device” is a precision dispensing valve manufactured by Hernon Manufacturing, designed to accurately control the application of low viscosity fluids, particularly for dispensing tiny, precise amounts of sealant or adhesive in a ‘jet’ format, often used in manufacturing applications like ammunition sealing, with the capability to deliver thousands of micro-dispensing shots per minute.

Ultracure 6 Curing Module

Ultracure 6 is a high output UV LED Curing System with a number of features including Instant ultraviolet curing of visit sealants and adhesives with a UV output of 2.5 watts/cm2 at 365mm. 17,000+ hours of LED life. A low power input consumption / high intensity UV LED output. Requires no replacement lamps or filters. Ultracure 6 is a powerful and compact piece of equipment at only 50.4mm x 32mm x 122mm (2″ x 1.28″ x 4.8″) UV array 8mm x 50.4mm. Each unit is equipped with a driver, cooling fan and integrated circuits, 24VDC/700mA.
Ultracure 6 technology is “cool” safe and flexible. Other variations of Ultracure available for customer specific requirements

Loudspeaker adhesives for fast assembly

October 23, 2023August 13, 2024 CTA Industrial

A range of loudspeaker adhesives are available from CTA Industrial Ltd. Go from parts and pieces to power test in 10 minutes! As Hernon’s UK & European technical specialists we can advise on a complete range of adhesives for speaker assembly.

Our adhesives are available in a range of formulations that are designed to bond different types of materials, including metals, plastics, and composites. The adhesive is applied to the mating surfaces of the speaker components and then allowed to cure, forming a strong and durable bond.

The process of building a speaker using loudspeaker adhesives typically involves assembling several components, including the pole piece, magnet, top plate, basket, voice coil, spider, cone, surround, and dust cap. The adhesive is used to bond these components together in a precise manner to ensure that the speaker functions correctly.

To use loudspeaker adhesives to build a speaker quickly, it is important to choose an adhesive that cures quickly but still provides a strong bond. A good example is Hernon’s Quantum 134 adhesive which is designed for use with loose-fitting parts such as cones and dust caps. Another example is Hernon’s Quantum 135 adhesive which is designed for use with tight-fitting parts such as voice coils and spiders.

When using loudspeaker adhesives to build a speaker quickly, it is important to follow the manufacturer’s instructions carefully. This typically involves applying a thin film of primer to the mating surfaces of the components before applying the adhesive. The components are then mated together with a twisting motion to ensure that the adhesive is spread evenly across the mating surfaces.

Our range of speaker adhesives are essential in the speaker assembly or repair process, providing a strong and durable bond between the various components and providing quick assembly times. Here is some guidance for product usage.

Pole piece to magnet – Magnet to top plate – Top plate to basket

1. For gaps less than .005″ use HASA 716 and EF Primer 50. For gaps greater than .005″ use ReAct 727 and EF Primer 56.

2. Apply Primer to one or both mating surface(s). Allow 60 seconds for evaporation.

3. Apply 360° bead of adhesive. Mate parts with a twisting motion to uniformly spread the adhesive.

Voice coil to spider – loudspeaker adhesives

1. For tight (friction) fitted parts use Quantum 135 adhesive. For loose (slip) fitted parts use Quantum 134 adhesive.

2. Apply thin film of EF Accelerator 58 to bore of the spider.

3. Shim and secure voice coil into final position.

4. Apply 360° bead of adhesive to the spider-voice coil junction.

Voice coil – spider assembly to basket

1. Apply EF Accelerator 58 to spider recess area on base of basket.

2. Place spider in final position with the flange in full contact with the basket recess area.

3. Apply 360° bead of Quantum 134 adhesive to the spider flange lip. Allow adhesive to wick into the spider fabric and penetrate to basket surface.

4. Additional mist of accelerator is recommended.

Cone to basket

1. Apply thin film of EF Accelerator 58 to flanged face of the basket (Note: on foam or paper cones apply Accelerator to flange on cone).

2. Apply 360° bead of Quantum 134 adhesive to flange face of basket. Mate parts and hold firm with ring fixture for 5-30 seconds.

Note: ring fixtures should be Teflon coated to assure proper removability.

Voice coil – spider assembly to cone

For temperature requirements less than 200°F:

1. Apply a thin film of EF Accelerator 58 to the bore of the cone and voice coil.

2. Shim and secure voice coil into final position.

3. Apply 360° bead of Quantum 147 adhesive to the voice coil-cone junction. Additional mist of accelerator is recommended

For temperature requirements greater than 200°F:

1. Shim and secure voice coil into final position.

2. Apply 360° bead of Conebonder 395 adhesive to the voice coil-cone junction.

3. Heat cure parts – @ 300°F for 1.5minutes, @ 250°F for 2.5minutes, or @ 212°F for 7minutes.

Surround to cone

1. Apply EF Accelerator 58 to contact area of surround.

2. Apply 360° bead of Quantum 134 adhesive to cone. Mate parts and hold in place for 5-10 seconds.

Dust cap to cone

For standard substrates:

1. Apply a thin film of EF Accelerator 58 to either surface.

2. Apply 360° bead of Quantum 134 adhesive to cone. Mate parts and hold in place for 5-10 seconds.

For polyolefin parts:

1. apply 360° bead of Supertacker 358 adhesive to either surface, then mate parts. High viscosity of adhesive will retain dust cap in position while fixturing. Parts are tack free in 5 minutes.

Special Applications: Kapton

Hernon voice coil bonder 360 is a high performance, single component heat cure adhesive for bonding and coating of aluminium, copper-clad, or copper wire coils and from materials including DuPont Kapton. Static heat resistance to 600°F.

Use Hernon adhesives to bond voice coil materials, including Kapton

1. For temperature requirements less than 200°F: Use Quantum 147 adhesive with EF Accelerator 58. Fixtures in seconds

2. For temperatue requirements greater than 200°F: Use Conebonder 394 heat cure adhesive. Heat tolerance to 400°F

Polypropylene – Santoprene

Hernon has the solution for bonding of polyolefin (polyethelene, polypropylene) and santoprene speaker components! Prep surfaces with EF CA Primer 42 then bond with Hernons high performance Quantum Cyanoacrylate adhesives.

Whizzer to voil coil

1. Apply EF Accelerator 58 to bore of voice coil form.

2. Apply a 360° bead of Quantum 149 to whizzer neck bond surface. Mate parts and hold secure a few seconds.

Dressing leads to cone

Apply a bead of Superacker 358 to secure dressing lead to cone surface.

Note: Hernon Ultrabond 752, UV Cure Adhesive, provides alternate assembly choice.

Lead strip rivets

1. Apply a drop of Quantum 135 to secure staking rivets.

2. Mist with EF Accelerator 58 to finish “rattle-proofing”.

Want to learn more about loudspeaker adhesives? For more technical information, visits and prices please contact us

Extreme weather and temperature resistant Silastomer 337

February 1, 2021June 15, 2021 CTA Industrial

Extreme weather and temperature resistant Silastomer 337 is a high performance, single component, ready to use clear adhesive sealant. Silastomer 337 cures to a tough, resilient and durable silicone rubber once exposed to moisture in the air. The neutral curing system of this extreme weather and temperature adhesive is designed to be used around sensitive electronics and electrical materials such as brass, copper and silver. Silastomer 337 will adhere to clean metals, glass, rubber, ceramic, many plastics and vinyl. UL approval for horizontal burn and mechanical adhesion.

Silastomer 337 is ready to use, does not require mixing or additives. Moisture curing begins immediately after the product is exposed to air, therefore assemble parts within just a few minutes after the product is dispensed. This extreme weather and temperature resistant silastomer 337 starts to skin over in approximately 10 minutes, reaching full cure in 24 hours and a maximum adhesion in 7 days.

Extreme weather and temperature resistant Silastomer 337

Hernon Silastomer 337 provides excellent resistance to moisture, weathering, vibration, ozone and extreme temperatures. It can be applied in surface temperatures of -18°C to +49°C (0°F to +120°F) with no loss in performance. Fully cured Silastomer 337 can withstand extended periods at temperatures up to 205°C (400°F).

Product Benefits

One component – no mixing
Room temperature cure
Sealing lead wire entries
Circuit board protection
Excellent high and low temperature resistance
VOC compliant – low outgassing
Excellent choice for use around sensitive electronics and sensors – non corrosive to most substrates
Waterproofing electronics
Engine components
Versatile electrical insulation
Cured rubber is non-toxic
Silastomer 337 exhibits excellent performance where a long term, permanently flexible bond is required

Approvals

Extreme weather and temperature resistant Silastomer 337, when fully cured, meets requirements for Mil Spec MIL-A-46106B Type I. FDA compliant with regulation title CFR 175.105 where incidental food contact may be involved.

UK and European Distributor for Hernon Manufacturing Inc.

February 1, 2021December 16, 2024 CTA Industrial

CTA are proud to be the UK and European distributor for Hernon Manufacturing Inc. Hernon is a world leader and innovator of high performance adhesives and equipment, their products are internationally accredited, high quality, eco-friendly and cost-effective. Here are just a few of the many benefits of using Hernon adhesives in more detail:

Internationally accredited

Hernon Manufacturing have exposed their processes to the most rigorous testing and review. Their adhesives are ISO certified and Mil-Spec. Approvals include; ASTM, NSN, FDA, NSF, CID, UL and USDA. These certifications show that you’re getting the very best solution for your product, manufacturing process or application.

UK & European distributor for Hernon Manufacturing

High quality

Hernon is the top adhesive manufacturer for engineers and the brand is proud to supply superior thread lockers and adhesives in a diverse range of industries, from cars to glass sculptures, to ammunition. Developers look to Hernon Manufacturing for high performance adhesives and sealants that reduce stress on their products, can withstand strong vibrations, yet also lower the cost of manufacturing.

Hernon’s reputation for quality also extends to their personalised customer service, which connects you directly to engineers, product designers and adhesive formulators for specialised product recommendations and customised formulas.

Eco-friendly

A world leader in eco-friendly adhesive innovation, Hernon Manufacturing provides total solutions for single source responsibility by using eco-friendly products. From formulas to dispensing equipment, Hernon provide cost-effective and efficient solutions, which improve your working conditions by reducing solvents in the air that affect the health of your employees, customers and our world. Therefore, you save money in streamlining processes and eliminating waste, all with a clear conscience.

Hernon manufacturing adhesive used in engineering

Cost-effective

With over 30 years of experience working directly with design, structural and manufacturing engineers, plant managers and mechanics to overcome the wear and tear associated with moving parts, Hernon has developed products that streamline manufacturing and prevent costly damage to expensive machinery by:

Reducing the weight of bolts and rivets.
Preventing stress concentration methods, such as welding riveting and bolting.
Offering superior fatigue resistance over metals.
Allowing bonding of dissimilar materials.
Providing sound dampening.
Enabling lighter weight and sealed assembly.
Preventing joint corrosion and loosening due to vibrations.

About Hernon Manufacturing

Hernon Manufacturing Inc. provide commercial adhesive and dispensing products; from custom industrial adhesives, to commercial sealants, to dispensing equipment.

With over 30 years of engineering excellence behind them, Hernon’s research and development team has developed over 5,000 formulas, offering a complete solution for bonding, sealing and dispensing needs. These technologies include anaerobic, cyanoacrylate, epoxies, acrylics, methacrylates, U.V. visible cure, customised technologies and many more.

Hernon offers solutions to recognised international companies in applications such as automotive, aerospace, appliances, military ammunition, power generation, electrical, electronics, communication and transportation.

To learn more about Hernon, visit the Hernon Manufacturing website.

Adhesives used in the industrial industry

About Hernon and CTA

As an authorised and approved technical specialist, CTA are proud to be the UK and Europe distributor for US-based Hernon Manufacturing’s high performance adhesives and sealants, and their sole recommended UK contact for Hernon products. CTA and Hernon have worked very closely over the years as we continue to develop new products for our customers throughout the UK and Europe.

Fusionbond 377

February 1, 2021June 15, 2021 CTA Industrial

Fusionbond 377 is the strongest structural adhesive ever made! A two component methacrylate adhesive. Specially formulated for structural bonding of thermoplastics, metal, wood and composite assemblies. New Fusionbond 377 is an excellent choice for composite bonding applications in the marine, automotive and construction industries because it requires virtually no surface preparation. Fusionbond 377 provides superior toughness at temperatures from -40° to 120°C (250°F). The open time of Fusionbond 377 is 3 to 5 minutes with a fixture time of 8 to 10 minutes.

Product Benefits Fusionbond 377

• 100% Solid

• Easy Mixing ration of 1:1 by volume

• Almost no surface preparation is needed

• Superior fatigue and impact resistance

• Outstanding environmental and salt spray resistance

• Exceptional at bonding dissimilar substrates including galvanised and anodised materials

• Excellent gap filling ability

• Dramatically reduces assembly costs

Bondable substrates include; ABS, Acrylics (PMMA), Aluminium, Brass, Ceramics, Composites, Copper, Epoxy, E-Coat, fibreglass, Gel Coats, Graphite, LMR (Liquid Molding Resins), Nylon 6 or Nylon 6 Alloys, PBT Blends, PEEK, PET Blends, Phenolics, Polycarbonate and Blends, Polysulfone, Polyurea RIM, Polyurethanes, PPO and PPO Blends, PVC and Vinyls, Rim Urethane, Rubber, SMC, Stainless Steel, Steel, Styrenics, Titanium. (E-Coat, Nylon 6 or Nylon 6 Alloys, Polyurethanes and SMC may need special treatment)

We are the UK & European technical specialists and distributors for Hernon Manufacturing, Inc.

Non flammable activator 75

February 1, 2021August 13, 2024 CTA Industrial

Hernon® EF Accelerator is a low toxicity, non flammable, non combustible, non ozone depleting, low volatile organic compound (VOC). It is an accelerator, which improves instant adhesive fixture and curing performance. Non flammable activator 75 is Eco friendly. Through careful, meticulous Research and Development, our expert team of engineers, programmers, chemists and chemical engineers eliminate hazardous and explosive solvent adhesives to reduce our impact on the earth and increase the safety of our products.

Typical Applications

EF Accelerator 75 is used to provide curing on inactive surfaces, speed the cure on active surfaces and increase the curing speed between bonding surfaces. Also good for Hernon’s Instantbond and Quantum products

Directions for use

Apply adhesive to one of the surfaces to be bonded and assemble parts. Apply Accelerator 75 over all exposed adhesive by spray or by drop. (Use one drop of activator per one drop of exposed adhesive) Surface Activation. Apply one coating of Accelerator to the area to be bonded by spray, brush or dipping. Contaminated surfaces may need special cleaning or degreasing prior to activation to remove any soluble contamination. Allow the solvent time to evaporate until the surfaces are completely dry (approx. 30- seconds). Apply the Cyanoacrylate product immediately after drying or not more than 45 seconds thereafter. Activator can be re-applied if necessary if there is a delay of more than 45 seconds between original activator and adhesive application.

CTA Industrial Ltd are the UK & European Technical Specialists for Hernon Manufacturing Inc. Contact us for more information, quotation and technical information.

Encapsulant potting compound LED 67011

February 1, 2021August 13, 2024 CTA Industrial

Our Encapsulant is perfect for LED bonding, electrical and instrument potting components such as water meters and small electric motors. Encapsulant potting compound LED 67011 is a two component, room temperature curing adhesive system. Hernon Tuffbond 67011 sealant is a two component, 100% solid system, two to one ratio, room temperature cure system and is recommended for bonding metals, wood, ceramics, etc. 67011 can also be used for potting and encapsulation of electrical and electronic components.

Encapsulant potting compound LED 67011 Typical Applications

Potting and encapsulating electrical and electronic components
Bonds metals, wood, ceramics and more
Marine and/or underwater coatings

Product Benefits

Excellent resistance to organic acids and bases
Good mechanical properties
Outstanding resistance to abrasion
Non-critical mixing

INDUSTRIES SERVED
Aerospace, aviation, automotive, electrical, electronics, appliance, defence, ammunition, marine, engineered plastics, heavy equipment, maintenance, energy and utilities, industrial assemblies, medical device assemblies, composites.

CTA Industrial Ltd are the UK & European Technical Specialists for Hernon Manufacturing Inc.

For more information contact us today

Thermally conductive adhesive 745

February 1, 2021December 16, 2024 CTA Industrial

Hernon Dissipator 745 is a thermally conductive room temperature cure adhesive that is designed for bonding electrical components to heat sink with a controlled gap. Thermally conductive adhesive 745, through a special shimming property, insulates the component electrically while allowing thermal conductivity.

This special shimming feature of produces a constant gap of 0.005 in. to 0.006 in. between components.

Thermally conductive adhesive

Product Benefits

• No mixing required (eliminates errors in mixing ratio)
• Room temperature cure. No heat required
• Eliminates screws and rivets for assembly
• Eliminates the air space between components
• High k factor for heat conductive application

Thermally conductive adhesive 745 Directions for use

For best performance bond surfaces should be clean and free from grease. Use applicator to apply the activator to the surface to
be bonded. After the solvent evaporates, the active ingredients will appear wet, and will remain active for up to 2 hours after application. Contamination of the surface before bonding should be prevented. Apply adhesive to the unactivated surface. Secure the assembly, and wait for the adhesive to fixture (approximately 5 minutes) before any further handling. Full cure occurs in 4 to 24 hours. The amount of adhesive applied to the part or heat sink should be limited to the amount necessary to fill the bond and just enough to give a small fillet. The dispensing or application of the adhesive should be done as to minimize air entrapment within the bondline. The successful application of this product depends on accurate dispensing on the parts to be bonded.

CTA Industrial Ltd are the UK & European Technical Specialists for Hernon Manufacturing Inc. Contact us for more information, quotation and technical information.

Oxygen system pipe sealant 950

February 1, 2021August 13, 2024 CTA Industrial

Hernon Dripstop 950 is a pipe joint & thread sealant that is highly recommended where oxygen, aggressive chemicals, such as chlorine or powerful oxidisers, are present. It is a high density inert thread sealant and lubricant, specially formulated for severe high pressure applications. Oxygen system pipe sealant 950 is odourless, non corrosive and hydrophobic. It is totally non migrating and remains where it is applied. It is ideal for use in repetitive assembly and where disassembly is required, even after long periods of time. It can seal up to 10,000 psi on ¼” NPT threads.

Oxygen system pipe sealant 950 Product benefits

Non flammable, chemically inert, non toxic, stable to 450ºF, will not burn, will not melt, non migrating, lasts indefinitely, excellent anti-seize properties, high dielectric strength, high density, non corrosive, odourless, lasts indefinitely, has high dielectric strength, contains no silicone or hydrocarbons, low turning torque, easily sheared.

Dripstop Family

Hernon’s family of Dripstop sealants are engineered to provide many distinct advantages over conventional pipe dopes for plumbing, refrigeration and hydraulic applications. Anaerobic pipe sealants and adhesives are superior to other sealing methods in that they contain no solvents and they do not shrink, stretch, split, rot, distort, wear out or relax over time and joints never loosen from vibration. Dripstop sealants harden without shrinkage in the joints and create a tough, insoluble, vibration proof seal that will not leak even if the threads are damaged.
Dripstop products do not shred like tape dope and they are not subject to cold flow, pressure or temperature phenomena like non-hardening dopes.

Typical Applications

Sealing and locking pipe threads, Hydraulic line fittings, Pneumatic line fittings, Fuel line fittings, Steam lines, Pipe plugs, Assembly and bearing lubricant, Cryogenics, Instruments, Welding, Oil Drilling /H2S, Pulp and paper processing, Waster-water processing (safe water-treatment chemicals used in chlorinators, pumps, valves)

Certification and Approvals

• NSF 950 • UL 920, 940, 427 • MilSpec 943, 944 • 3rd Party Approved for DEF 940

Industries served

Aerospace, aviation, automotive, electrical, electronics, appliance, defence, ammunition, marine, engineered plastics, heavy equipment, maintenance, energy and utilities, industrial assemblies, medical device assemblies, composites.

CTA Industrial Ltd are the UK & European technical specialists for Hernon Manufacturing Inc. For more information please contact us.

Copper anti-seize 367

February 1, 2021August 13, 2024 CTA Industrial

Copper anti-seize 367 is a low-friction, anti-seize lubricant manufactured from a combination of micro-size copper flakes and graphite dispersed in a water-resistant grease and fortified with antioxidants, plus rust and corrosion inhibitors.

Hernon Copper anti-seize fills irregularities and imperfections and resists welding, hardening, and setting. It provides low-friction and cushions impact and shock loads. Low shear between particles reduces stick-slip, allowing quick disassembly with minimum wrench torque. It will not squeeze out of the threads, gum up, or wash off.

Provide a shield against metal-to-metal contact and prevent seizure and corrosion with Copper antiseize Lubricant 367

Copper Based Anti-Seize 367 provides a shield against metal-to-metal contact, preventing seizure and corrosion. It fills irregularities and imperfections and resists welding, hardening, or setting. provides low friction and cushions impact and shock loads. Low shear between particles reduces stick-slip, allowing quick disassembly with minimum wrench torque. It will not squeeze out of the threads, gum up, or wash off.

Product benefits Copper anti-seize 367

Conforms to MIL-PRF-907E
Service rating: -65°F (-54°C) to 1800°F (982°C)
Contains no lead or zinc
Lowers friction; reduces wrench torque
Permits reuse of fittings; saves stud, bolt, and nut replacement
Aluminum complex base for brushability and stability over a wide temperature range
Not affected by contraction, expansion, or vibration

CTA Industrial Ltd are the UK & European Technical Specialists and Distributors for Hernon Manufacturing Inc.

For more information and prices contact us

Rust eliminator 32

February 1, 2021August 13, 2024 CTA Industrial

Rust Eliminator 32 is used on rusted steel when only a minimum surface preparation is practical. Rust Eliminator 32 stops rust, coats surface, and acts as a primer for various covering paints on:

Duct work, overhead cranes and booms
Municipal and highway sign posts
Conveyors, supports, guard rails, fences
Power plants, heating and cooling plants
Storage tanks, truck trailers
Pipes, valves

Hernon Rust Eliminator 32 is a new revolutionary product for eliminating old rust and preventing new rust on steel parts. Rust is chemically transformed into an inert, non-corrosive coating.

Product benefits

Easy to use
Non-flammable, low toxicity
One component
Works on damp, rusty metals
Replaces conventional primers for most industrial finish paints

Surface preparation on old steel

Loose of “flaky” rust must be removed. Only conversion of firmly bonded rust will result in durable protection. Oil, old paint, grease, mill scale, fingerprints and water soluble surfaces and chlorides must be removed to allow Rust Eliminator 32 to react with the rust. Loose rust, oil paint and mill scale should be removed preferably by power wire brushing, followed by rinsing with water to remove powder and soluble. Manual wire brushing, chipping, scraping and particularly roto peening can also be used. Oil, grease, form oil and fingerprints should be removed before loose rust. Ideal surfaces will show light rust as well as bare metal surfaces. Rust Conversion Time and Appearance Two coats of Rust Eliminator 32 are recommended.

On lightly rusted steel (that has been wire brushed), the first coat will start to develop a violet colour within 60 seconds. This will become satin to flat black in appearance. The second coat should dry to a satin black appearance. On heavily rusted steel (that has been wire brushed), the first coat should develop a purple-black colour within seconds. The second coat should dry to a black colour with gloss varying from flat to satin. The second coat should be applied within 15-30 minutes of the first coat.

Industries served

Aerospace, aviation, automotive, electrical, electronics, appliance, defense, ammunition, marine, heavy equipment, maintenance, energy and utilities, industrial assemblies.

CTA Industrial Ltd are the UK & European Technical Specialists and Distributors for Hernon Manufacturing Inc.

Ammunition adhesives and sealants

February 1, 2021December 12, 2024 CTA Industrial

Ammunition adhesives and sealants have become increasingly more sophisticated and Hernon Manufacturing has long been a leader in this industry. Custom military applications are the root of Hernon’s existence. The ammunition industry face the same concerns as other industries regarding sustainability and ecological responsibility in an environment of increased competition. Ammunition adhesives and sealants available from CTA Industrial Ltd the UK & European Technical Specialists and Distributors for Hernon Manufacturing, view our Ammunition pages and please contact us to discuss your ammo needs.

Ammunition adhesives and sealants

Blank ammunition sealant 53162 clear

A medium viscosity, UV and LED curable compound formulated to provide high performance, fast curing, coating and sealing of ammunition blank tips and the discharge particles of this sealant will not perforate the paper upon discharge. This product will cure up on exposure to UV light within 2 seconds and is formulated for high speed production line. Also available in purple as grade 48641.

Blank ammunition sealant 48641 purple

Ammunition adhesives and sealants such as our Hernon 48641 Blank Ammunition Sealant 48641 Is a medium viscosity, UV and LED curable compound formulated to provide high performance, fast curing, coating and sealing of ammunition blank tips. This product is also used for shallow potting applications.

Blank ammunition sealant 48641HV purple

Hernon Blank Ammunition Sealant 48641HV is a higher viscosity, UV and LED curable compound formulated to provide high performance, fast curing, coating and sealing of ammunition blank tips. This product is also used for shallow potting applications.

External ammunition sealant 59541 clear

A single component clear color, U.V. anaerobic sealant. 59541 is a low viscosity penetrating material capable of bondin External ammunition sealant 59541 clear g and sealing primers and bullets in ammunition. It is specially formulated for pre-assembled components; it works by capillary action offering sealed ammunition, improved standard deviation and bullet pull force. Sealed ammunition will meet and exceed the US Army and US Navy waterproofing test within 30 minutes. This product cures upon exposure of 2 seconds to UV light and formulated for high speed production. Internally the sealant cures anaerobically. The cured adhesive is visible under black light for vision inspection is a thermoset plastic with excellent solvent and environmental resistance suitable for temperatures -40F to 400ºF (204ºC).

External ammunition sealant 59621 red

Ammunition adhesives and sealants such as our 59621 is a single component Red color, U.V. anaerobic sealant. 59621 is a low viscosity External ammunition sealant 59621 Red penetrating material capable of bonding and sealing primers and bullets in ammunition. It is specially formulated for pre-assembled components; it works by capillary action offering sealed ammunition, improved standard deviation and bullet pull force. Sealed ammunition will meet and exceed the US Army and US Navy waterproofing test within 30 minutes. This product cures upon exposure of 2 seconds to UV light and formulated for high speed production. Internally the sealant cures anaerobically. The cured adhesive is visible under black light for vision inspection is a thermoset plastic with excellent solvent and environmental resistance suitable for temperatures -40F to 400ºF (204ºC).

External ammunition sealant 59681 green

A single component Green color, U.V. anaerobic sealant. 59681 is a low viscosity penetrating material capable of bonding and sealing primers and bullets in ammunition. It is specially formulated for pre-assembled components; it works by capillary action offering sealed ammunition, improved standard deviation and bullet pull force. Sealed ammunition will meet and exceed the US Army and US Navy waterproofing test within 30 minutes. This product cures upon exposure of 2 seconds to UV light and formulated for high speed production. Internally the sealant cures anaerobically. The cured adhesive is visible under black light for vision inspection is a thermoset plastic with excellent solvent and environmental resistance suitable for temperatures -40F to 400ºF (204ºC)

Ammunition adhesives and sealants Bullet Proof 650

Hernon Bullet Proof 650 is environmentally safe Asphalt, water based ammunition waterproofing sealant. Formulated to waterproof and seal the interface between a bullet and cartridge. Bullet Proof 650 is formulated for internal coating and sealing of small, medium and large caliber ammunition. On the larger caliber ammunition the sealant is used to coat the inside of the shells as a barrier coating to prevent the reaction of the cartridge and the ignition powder. Hernon’s Bullet Proof 650 is approved on the US Army TDP for small caliber ammunition.

Shot shell crimp sealant 55391

Hernon Shot Shell Crimp Sealant 55391 is a UV curable adhesive and sealant. This product is specially formulated to seal the shotgun shell crimp upon exposure of 2 seconds to a UV light. Sealant 55391 offers excellent water tight seal with excellent environmental resistance. This sealant is visible under exposure to black light for vision inspection; this feature combined with the fast cure capability makes this sealant ideal for high speed production. Hernon offers high speed curing and inspection systems.

High strength 76084 UV anaerobic sealant

Hernon High Strength 76084 is a single component U.V. anaerobic sealant. 76084 has a low viscosity penetrating material capable of bonding and sealing primers and case mouths in ammunition. This Sealant is specially formulated for Ammunition that needs greater fit tolerance and higher bullet pull forces. Curing occurs when the adhesive is applied between mating surfaces. The cured adhesive is a thermoset plastic suitable for temperatures up to 400ºF (204ºC), and endures exposure to most solvents.

External ammunition sealant 59521 blue

Hernon External Ammunition Sealant 59521 is a single component U.V. anaerobic sealant. 59521 has a low viscosity penetrating material capable of bonding and sealing primers and case mouths in ammunition. It is specially formulated for pre-assembled components; it works by capillary action sealing ammunition and improving bullet pull force. Curing occurs when the adhesive is applied between mating surfaces. The cured adhesive is a thermoset plastic suitable for temperatures up to 400oF (204oC), and endures exposure to most solvents.

Fibre optic potting

February 1, 2021August 13, 2024 CTA Industrial

Fibre optic potting made easy with a selection of products made by Hernon Manufacturing. Tuffbond 302 is a modified epoxy adhesive that provides a very fast room temperature cure and exhibits very good moisture chemical and heat resistance. This very fast cure epoxy adhesive is specially formulated for rapid in-line assembly of loud speakers. Tuffbond 302 is also recommended for bonding metals, wood, ceramics and more it can be used for potting and the encapsulation of electronic components and is especially equipped for potting wiring harnesses for fibre optic cables.

Fibre optic potting Typical Applications

• Bonding voice coil to cone

• Bonding pole piece to magnet base

• Bonding alnico magnet to base

• Rapid curing structural and electrical repair kit

• Rapid curing laminates and “gel” coats

• Potting electronic boards

• Encapsulating electrical and electronic components

Product Benefits

• Fast cure at room temperature (about 5 minutes)

• Low shrinkage

• 100% reactive, non-solvent system

• Easy mixing ratio of resin and hardener

• No fuming on gelation

Also available in the potting range…

Tuffbond 67011 adhesive/sealant, a two component, 100% solid system, two to one ratio, room temperature cure system. Recommended for bonding metals, wood, ceramics, etc., and can be used for potting and encapsulation of electrical and electronic components, potting electronic boards, encapsulating electrical and electronic components, marine coating, underwater coating offering benefits such as excellent resistance to organic acids and bases, good mechanical properties, outstanding resistance to abrasion and non-critical mixing.

More options available contact us to discuss your application and together we can find a Tuffbond adhesive for you!

Industries served

For more information and to discuss your application in detail please contact us. CTA Industrial Ltd are the UK & European technical specialists and distributors for Hernon Manufacturing.

Strongest structural adhesive

February 1, 2021December 12, 2024 CTA Industrial

Strongest structural adhesive, that’s quite a claim isn’t it!

Strongest structural adhesive available today, Fusionbond 372 is an outstanding choice for OEM and automotive manufacturers. New and improved version now available. Fusionbond 372 is a highly thixotropic, two component, room temperature curing, 1:1 ratio, methacrylate adhesive system, formulated to provide fixture strength within 10 to 15 minutes. It is also Halogen free. 372 forms resilient bonds and maintains its strength over a wide range of temperatures and is suitable for bonding a variety of substrates with a minimum of surface preparation. Recommended substrates are PVC, acrylic, ABS, stainless steel and some types of fiberglass (not recommended for use in pure oxygen and/or oxygen rich systems and should not be selected as a sealant for chlorine or other strong oxidizing materials). Fusionbond 372 withstood 50 joule impact tests.

Fusionbond 372

The Fusionbond family of structural adhesives offers a range of advantages such as:

Does not contain halogens or chlorine
The highest impact-resistant structural adhesive available
Strong chemical resistance
High shear strength
Bonds to most substrates (including composites, wood, metals, plastic, glass, ceramics, fiberglass, and more)

Fusionbond 372 withstood 50 joule impact tests

CTA Industrial Ltd are the UK & European technical specialists and distributors for Hernon Manufacturing Inc. Please talk to us about your application contact us today.

Extreme weather and temperature resistant silicone

February 1, 2021December 19, 2024 CTA Industrial

Extreme weather and temperature resistant silicone 336 is a high performance, single component silastomer, ready to use adhesive sealant. It has a paste-like consistency, which cures to a tough, resilient and durable silicone rubber when exposed to moisture in the air. Since it will not flow of its own weight, silastomer 336 can be applied to vertical, horizontal and overhead joints without sagging or running off. It will adhere to clean metals, glass, most types of wood, silicone resin, vulcanized silicone rubber, natural and synthetic fibre, ceramic, many plastics and painted surfaces. Silastomer 336 provides excellent resistance to moisture, weathering, vibration, ozone and extreme temperatures. It can be applied in surface temperatures of 32°C (0°F) to above 49°C (120°F) with no loss in performance. Fully cured Silastomer 336 can withstand extended periods at temperatures up to 204°C (400°F.) Extreme weather and temperature resistant silicone silastomer 336 will maintain its seal integrity for 25 years, is oil resistant and you can even dispense upside down and it won’t drip.

Extreme weather and temperature resistant silicone

Product benefits

A hernon manufacturing adhesive sealant product

• One component – no mixing

• Room temperature cure

• Non-sagging for use on horizontal, vertical or overhead surfaces

• Excellent high and low temperature resistance

• Excellent weatherability

• Versatile electrical insulation

• Cured rubber is non-toxic

• Good solvent resistance

Approvals

When fully cured, Extreme weather and temperature resistant silicone silastomer 336 meets requirements for Mil Spec MIL-A-46106B Type I. Also FDA compliant with Regulation Title 21 CFR 175.105 where incidental food contact may be involved.

Industries served

For more information contact us

CTA Industrial Ltd are the UK & European technical specialists and distributors for Hernon Manufacturing Inc.

High strength thread paste 432

February 1, 2021August 13, 2024 CTA Industrial

High strength thread paste 432 is a brand new innovative technology. 432 is a is thixotropic, and has excellent high temperature characteristics. After being stored 24 hours at 200 deg C, when tested at 200 degrees C, it has prevailing torque of 200 inch lbs. threadlocking-paste-432 The thixotropic paste consistency stays put on the threads, and does not drip off. It is an excellent product for mechanics or assemblers doing overhead work or small motors on a bench level assembly line. The 50ml tube has a ribbon tip applicator. thread-locking-paste-for-bolts

Special features of 432

• Totally non-migrating and remains where it is applied
• Won’t spill or leak
• Excellent when working overhead or in tight places

this thread locking paste is a thixotropic version of Nuts N’ Bolts 439, a one component, high strength anaerobic adhesive. Nuts N’ Bolts 439 cures when confined in the absence of air between close fitting metal surfaces and prevents loosening and leakage from shock and vibration, it is particularly fast curing thereby reducing or eliminating the need for activators, particularly suited for heavy duty applications such as bolts used in transmissions, construction equipment or railroad assemblies where heavy shock and stress levels are required. The thixotropic nature of Nuts N’ Bolts 439 reduces the migration of liquid product after application to the substrate.

For more information on High strength thread paste 432, Nuts n Bolts 439 or any other Hernon or CTA products please contact us. CTA Industrial Ltd are the UK & European technical specialists and distributors for Hernon Manufacturing Inc.

Industries served

Aerospace, aviation, automotive, electrical, electronics, appliance, defense, ammunition, marine, engineered plastics, heavy equipment, maintenance, energy and utilities, industrial assemblies, medical device assemblies, composites

Adhesive vs welding and mechanical fixing

July 8, 2015December 17, 2024 CTA Industrial

Adhesive vs welding and mechanical fixing… a thought happening much more frequently in today’s modern manufacturing times. Which would you choose for your application? What do you currently use in the work place, is it the right way? How can you be sure that a structural adhesive will be strong enough to replace welding or mechanical fixing?

We have provided a useful reference chart to show the advantages of bonding methods at a glance:

A chart showing the benefits of using adhesives over welding
Download this chart now (hi-res)

Thousands of industries are choosing high performance structural acrylic adhesives and replacing standard joining methods such as welding and mechanical fasteners such as rivets or bolts and we agree with them. All the answers are pointing to structural adhesive as the best way to go, read on for more information and helpful insights.

adhesive-vs-weld-and-mechanical-fixing

Performance and economic drivers are compelling users to let go of old methods which are costly solutions and swap them for the less expensive and more advantageous option of adhesive bonding. Yes it is time to wave good-bye to old fashioned joining processes and move into the future to the new line of high performing structural adhesives such as CTA 2105 and Fusionbond 372

Fusionbond 372 withstood 50 joule impact tests

Advantages of structural adhesives

Structural adhesives are cost effective and will help cut manufacturing costs by reducing the number of mechanical fasteners, spot welds and filler metal required to create a joint or attach two substrates. Adhesive joint design.

In the manufacturing process, adhesives are generally hidden between two substrates, which can offer aesthetic improvements over welding and mechanical fasteners. An adhesive bonded joint will result in a smooth, clean surface, which requires minimal surface preparation prior to final finishing. Therefore, manufacturers can eliminate labour intensive finishing costs such as sanding off imperfections from spot welding.

A huge superiority to advanced product design is that adhesives can be pre applied to parts otherwise inaccessible to mechanical fastening or welding during the assembly process. This revelation enables engineers not to be bound in their innovation of design by previous obstacles such as space or accessibility. An additional benefit is the reduction in the amount of time it takes to join substrates. Welding or installing mechanical fasteners is generally more time consuming compared to using a structural adhesive.

Structural adhesives excel in joining dissimilar substrates and materials with different thicknesses. Adhesive compensates for the differences in expansion and contraction in dissimilar materials. High performance structural adhesives can form resilient bonds and maintain strength over a wide range of temperatures.

Adhesives have the ability to eliminate stress concentration caused by spot welds, rivers, screws, and other mechanical fasteners while maintaining surface integrity. Where as a rivet or screw hole in a substrate concentrates the stress at the hole, which can potentially decrease the physical properties of the substrate, adhesives spread the load over the entire bonded area. Visit adhesive stress loads.

Using structural adhesives can reduce the weight of finished product or structure because less welding metals and mechanical fasteners are used. Additionally, eliminating screw holes and rivets in the assembly process enables manufacturers to utilise thinner, lighter materials without concerns of distortion, splitting, or crazing at the mechanically fastened site. An added benefit of eliminating the holes in metal is that it can also reduce the chance of rust and corrosion.

Unlike welding, structural adhesives have the ability to maintain the integrity of the bonded materials because there is no metal distortion or weakening due to heat when using adhesives. Structural adhesives can also increase the stiffness of structures and provide the necessary fatigue and force resistance.

Adhesive trial kit with nozzles and applicator gun

Adhesive vs welding and mechanical fixing –

Who is choosing structural adhesive?

The answer is “everyone”. New applications are being developed and tested daily. Reports from the agricultural industry show workers are repairing metal fences using structural adhesives instead of welding. Marine industry manufacturers are bonding parts using structural adhesives in applications that require high resistance to chemicals like kerosene, hydrocarbon oil, mineral spirits, and ethylene glycol. The automotive industry is moving away from rivets in favour of structural adhesives due to a combination of corrosion resistance, stress relief and cost reduction. Aerospace engineers were among the earliest industries to adopt structural adhesives, mainly because adhesives can create seals that keep water out of metal fabrications while providing corrosion protection.

If you have an application and would like to discuss further with our technical team or would like a site visit or demonstration please contact us. We have a fantastic range of high performance structural adhesives specifically for product assembly application.

Download the free PDF now